Reduce pressure loss - increase range
Efficiency is a key driver in electric vehicle design. Our solutions reduce pressure losses in fluid lines, improving system performance and supporting the overall energy efficiency of the vehicle.
Simulate and optimize
We cannot yet predict the future - but the use of state-of-the-art simulations helps us to understand what future systems may look like.
Benefits:
- System optimization (routing, bends, tube diameters, weight, flow, etc.)
- Faster development and industrialization
- Less tooling cost for special parts
Examples:
- Smooth flexible tubes replace corrugated tubes: less pressure drop, lower cost
- Cheaper materials: tubes/interfaces made of PP; multi-layer tubes with more economic materials
- Flow optimized interfaces: NORMA CLPD (Compact Low Pressure Drop) design
Compact Low Pressure Drop (CLPD) Quick Connector
One of the product innovations resulting from our simulations is the so-called CLPD (Compact Low Pressure Drop) Quick Connector.
Challenge: pressure drop in cooling water line due to 90° Quick Connectors
Solution: flow-optimized shape of 90°C Quick Connectors, based on simulation
Benefits:
- Average pressure loss reduction of 46% for 90° QC* and 21% for 45° QC*
- Concept applicable for all angled Quick Connectors
- One-to-one replacement of standard Quick Connectors with CLPD-Quick Connectors possible
*Depending on volume flow, fluid, fluid temperature (Reynolds Number), flow direction and QC used as reference
Discover the secrets of our flow-optimized connectors
- How we used simulations to identify the flow-critical sections
- How we used our technical expertise to develop the ideal connector shape
- How you can benefit directly from this innovation
The flexible choice for eMobility. A light and compact tube.
Our TP Flex offers several advantages beyond its inherent flexibility. Here are some of them:
- Significantly lower weight: Up to 75% lighter than rubber hoses.
- More compact design: Up to 25% smaller outside diameter compared to rubber hoses.
- Reduced pressure drop: Up to 90% pressure drop reduction compared to corrugated tubes.
- Easy assembly with standard fir‑tree quick connectors: No clamps required (a sleeve is needed for larger diameters).
- Cost‑efficient solution: Tailor‑made for EV battery thermal management.
Discover TP Flex, the next evolution in tube design. Our advanced smooth tube offers unmatched assembly flexibility previously found only in corrugated tubes, while ensuring minimal pressure drop. TP Flex enchances EV efficiency and extends service life.
Nature as a role model
What do river bends and sharks have in common with our thermal management systems?
It's amazing how we can draw inspiration from nature to optimize our solutions even further. This blog article will give you exciting insights!
Bionics helps us make cars lighter and keep them at the right temperature. Learn more how we improve products by allowing nature to serve as a role model.
